Manufacturing Capabilities

Advanced manufacturing capabilities backed by state-of-the-art equipment, rigorous quality control, and expert technical teams.

Production Excellence

World-class manufacturing performance metrics

50,000+
PCBs per day
99.8%
First pass yield
15+
Years experience
200+
Expert engineers
12
SMT production lines
24/7
Production support

Technical Capabilities

Comprehensive manufacturing specifications and capabilities

Technical Capabilities

PCB Layer Count

1-32 layers

From simple single-layer to complex HDI designs

Minimum Trace Width

0.075mm (3mil)

Fine pitch capability for dense layouts

Via Size

0.1mm minimum

Micro via and blind via technology

Board Size

0.2" x 0.2" to 20" x 28"

Flexible sizing for various applications

Assembly Capabilities

Component Size

01005 to large connectors

Ultra-fine pitch SMT assembly

Placement Accuracy

±0.02mm

High precision component placement

BGA Pitch

0.4mm minimum

Fine pitch BGA and uBGA assembly

Lead Count

Up to 2000+ pins

Complex high-density packages

Quality Control

AOI Coverage

100% inspection

Automated optical inspection on all assemblies

X-ray Inspection

2D/3D capability

Hidden solder joint inspection

ICT Testing

Full coverage

In-circuit testing for all critical nets

Functional Test

Custom fixtures

Application-specific testing protocols

Production Capacity

SMT Lines

12 production lines

High-speed surface mount technology

Daily Capacity

50,000+ assemblies

Scalable production volumes

Lead Time

3-15 days

Quick turn and standard production

Shift Coverage

24/7 operations

Round-the-clock production capability

Equipment & Technology

State-of-the-art manufacturing equipment and inspection systems

SMT Equipment

Yamaha YSM20R

High-speed mounter

152,000 CPH, 0.05mm accuracy

Panasonic NPM-W2

Modular mounter

34,000 CPH, 01005 capability

JUKI KE-3020VL

Flexible mounter

LED strips, odd-form components

Heller 1936 MKIII

Reflow oven

10-zone convection, nitrogen capable

Inspection Equipment

Omron VT-M51

3D AOI system

Full 3D inspection, color analysis

Nordson DAGE XD7600NT

X-ray system

2D/3D imaging, void analysis

Teradyne TestStation

ICT tester

High-speed parallel testing

Keysight i3070

ICT system

Boundary scan, vector testing

PCB Fabrication

Via Drilling

Mechanical/Laser

0.1-6.0mm diameter capability

Plating Lines

Automated

Copper, HASL, ENIG, OSP finishes

Lamination Press

Vacuum press

Multi-layer stack-up to 32 layers

LDI Imaging

Laser direct

2µm resolution, fine line capability

Quality Standards & Certifications

Internationally recognized quality management systems

ISO 9001:2015

Quality Management System

Since 2012

Design, development, and production of PCBs and assemblies

ISO 14001:2015

Environmental Management

Since 2015

Environmental protection and sustainable manufacturing

UL Listing

Safety Standards

Since 2014

Electrical safety and fire resistance testing

RoHS Compliance

Restriction of Hazardous Substances

Since 2010

Lead-free and environmentally safe processes

Manufacturing Process Flow

Streamlined workflow from design to delivery

1

Design Review

Design review and optimization recommendations

2

Material Procurement

Component sourcing and quality verification

3

PCB Fabrication

Multi-layer stack-up and surface finishing

4

SMT Assembly

Pick and place with precision placement

5

Through-hole

DIP insertion and wave/selective soldering

6

Testing & QC

AOI, ICT, functional, and final inspection

7

Packaging

ESD protection and secure shipping

Ready to Experience Our Capabilities?

Let our technical team review your project requirements and provide detailed capability matching and recommendations.